Miller Electric Axcess 300 Manuel du propriétaire

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OM-228 874P 201206
Auto-Axcess 300 DI
Processes
Description
MIG (GMAW) Welding
Pulsed MIG (GMAW-P)
Flux Cored (FCAW) Welding
Automatic Welding
Automatic Welding Interface And
Arc Welding Power Source
File: Advanced Manufacturing Systems
Visit our website at
www.MillerWelds.com/ams
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Résumé du contenu

Page 1 - Auto-Axcess 300 DI

OM-228 874P 2012−06Auto-Axcess 300 DIProcessesDescriptionMIG (GMAW) WeldingPulsed MIG (GMAW-P)Flux Cored (FCAW) WeldingAutomatic WeldingAutomatic Weld

Page 2 - From Miller to You

OM-228 874 Page 6Il reste une TENSION DC NON NÉGLIGEABLE dansles sources de soudage onduleur UNE FOISl’alimentation coupée.D Arrêter les convertisseur

Page 3 - TABLE OF CONTENTS

OM-228 874 Page 7LES ACCUMULATIONS DE GAZrisquent de provoquer des blessuresou même la mort.D Fermer l’alimentation du gaz comprimé en casde non utili

Page 4

OM-228 874 Page 8Les PIÈCES MOBILES peuventcauser des blessures.D Ne pas s’approcher des organes mobiles.D Ne pas s’approcher des points de coincement

Page 5 - 1-2. Arc Welding Hazards

OM-228 874 Page 92-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,is available as a free downl

Page 7 - BATTERY EXPLOSION can injure

OM-228 874 Page 11SECTION 3 − INSTALLATION. Appearance of actual unit may vary from unit shown in manual.3-1. SpecificationsInputPowerRated Weld-ingOu

Page 8 - 1-6. EMF Information

OM-228 874 Page 123-3. Duty Cycle And OverheatingDuty Cycle is percentage of 10minutes that unit can weld at ratedload without overheating.If unit ove

Page 9 - 2-1. Symboles utilisés

OM-228 874 Page 133-6. Selecting A LocationRef: loc_2 3/96 -Ref. 803 675-A! Do not stack units. Beware oftipping.1 Lifting ForksUse lifting forks to m

Page 10

OM-228 874 Page 14Ref. 804 574-A233-8. Rear Panel Receptacles And Supplementary Protectors11 115 V 10 A AC Receptacle RC2Receptacle supplies 60 Hz sin

Page 11

OM-228 874 Page 153-10. Selecting Weld Cable Sizes*NOTICE − The Total Cable Length in Weld Circuit (see table below) is the combined length of both we

Page 12 - L’EXPLOSION DE LA BATTERI

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

Page 13

OM-228 874 Page 163-11. Devicenet Receptacle FunctionsABCDERef. 804 574-ASocket Socket InformationA Chassis ground.B +24 volts DC; available current i

Page 14 - OM-228 874 Page 10

OM-228 874 Page 173-14. Electrical Service GuideElec Serv 2011−08Failure to follow these electrical service guide recommendations could create an elec

Page 15 - SECTION 3 − INSTALLATION

OM-228 874 Page 183-15. Connecting 3-Phase Input PowerInput5 2012−05 − Ref. 803 766-C / 804 574-A / 218 005-CTools Needed:5/16 in.Route ground conduct

Page 16 - . This volt-ampere curve

OM-228 874 Page 193-15. Connecting 3-Phase Input Power (Continued)! Turn Off welding power source, andcheck voltage on input capacitorsaccording to Se

Page 17 - 3-7. Connection Diagram

OM-228 874 Page 203-16. Connecting 1-Phase Input PowerInput7 2012−05 − Ref. 803 766-C / 803 676-A / Ref. 218 005-ATools Needed:5/16 in.Route ground co

Page 18 - Ref. 804 574-A

OM-228 874 Page 213-16. Connecting 1-Phase Input Power (Continued)! Turn Off welding power source, andcheck voltage on input capacitorsaccording to Se

Page 19 - ! Do not use worn, dam

OM-228 874 Page 22SECTION 4 − OPERATION4-1. Operational Terms The following is a list of terms and their definitions as they apply to this interface u

Page 20 - Ref. 804 574--A

OM-228 874 Page 234-1 . Operational Terms (Continued)Time Indicates time values being set for timed functions (e.g. Preflow, Postflow which are only a

Page 21 - Elec Serv 2011−08

OM-228 874 Page 244-2. Front Panel Controls (See Section 4-3)ProgramProcessWire TypeGas TypeAdjustVolts Arc AdjustWire Speed AmpsSetup Arc Control Wir

Page 22

OM-228 874 Page 254-3. Front Panel Controls - Continued (See Section 4-2)10 Wire Feed/Gas/Contactor LEDsThe Wirefeed LED lights when the wire feederis

Page 23 - Work like a Pro!

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1...1-1. Symbol Usage 1...

Page 24

OM-228 874 Page 264-5. Reset Mode198 993 / 803 246-B. Reset mode is not active whenProgram Lock is enabled.The reset mode allows the operator toreload

Page 25 - ! Always connect green or

OM-207 991 Page 27SECTION 5 − MAINTENANCE5-1. Routine Maintenance! Disconnect power before maintaining.. Maintain more oftenduring severe conditions.n

Page 26 - SECTION 4 − OPERATION

OM- 228 874 Page 28SECTION 6 − SAFETY PRECAUTIONS FOR SERVICINGProtect yourself and others from injury — read, follow, and save these important safety

Page 27

OM- 228 874 Page 29MOVING PARTS can injure.D Keep away from moving parts such as fans.D Keep away from pinch points such as driverolls.D Have only qua

Page 28 - Setup Arc Control

OM-228 874 Page 30SECTION 7 − TROUBLESHOOTING7-1. Set Value ModeThe Set Value mode is a troubleshooting toolthat allows certain robot command values t

Page 29 - 4-4. Front Panel Switches

OM-228 874 Page 317-2. DiagnosticsERR TACH Tach error for Tach A occurs 2 secondsafter the loss of tachometer feedback. Themotor speed is regulated t

Page 30 - 4-5. Reset Mode

OM-228 874 Page 327-2. Diagnostics (Continued)WELD WAIT The weld wait error indicates unit was notready for a weld sequence. Press Jog/Purge button t

Page 31 - SECTION 5 − MAINTENANCE

OM-228 874 Page 337-3. Removing Cover and Measuring Input Capacitor Voltage! Turn Off welding powersource, and disconnectinput power.! Significant DC

Page 32 - 6-2. Servicing Hazards

OM-228 874 Page 341 Process Control Module PC4Diagnostic LEDs are visible inside unit,located on PC4 mounted on the top tray.Refer to Section 7-5 for

Page 33 - 6-4. EMF Information

OM-228 874 Page 351 Wire Feed Module PC6Diagnostic LEDs are visible insideunit, located on PC6 mounted onthe top tray assembly.Refer to Section 7-7 fo

Page 34 - SECTION 7 − TROUBLESHOOTING

TABLE OF CONTENTSSECTION 7 − TROUBLESHOOTING 33...7-1. Set Value Mode 33...

Page 35 - 7-2. Diagnostics

OM-228 874 Page 361 User Interface Module PC7Diagnostic LEDs are visible inside unit,located on PC7 mounted behind the frontpanel.Refer to Section 7-9

Page 36 - 7-2. Diagnostics (Continued)

OM-228 874 Page 377-10. Network And Module Status LEDsA. Network Status LEDsThe following are network status LEDs:LED1 on the UIM circuit boardLED4 on

Page 37 - ! Significant DC voltage can

OM-228 874 Page 387-11. TroubleshootingTrouble RemedyNo weld output; completely inoperative Place line disconnect in On position (see Section 3-15 or

Page 38 - 216 956-A / 248 891-A

OM-228 874 Page 39SECTION 8 − ELECTRICAL DIAGRAMS228 875-E (Part 1 Of 2)Figure 8-1. Circuit Diagram For Welding Power Source (Part 1 Of 2)

Page 39 - 217 333-B / 804 575-A

OM-228 874 Page 40Figure 8-2. Circuit Diagram For Welding Power Source (Part 2 Of 2)

Page 40 - 218 559-A / 804 575-A

OM-228 874 Page 41228 875-E (Part 2 Of 2)

Page 41 - Module Status LEDs

OM-228 874 Page 42Ref. 219 267-BFigure 8-3. Circuit Diagram For Peripheral/Motor Interface

Page 42 - 7-11. Troubleshooting

OM-228 874 Page 43Notes

Page 43 - OM-228 874 Page 39

OM-228 874 Page 44SECTION 9 − PARTS LIST. Hardware is common andnot available unless listed.804 576-D1237891011121314 − Fig 9-54 − Fig 9-35 − Fig 9-26

Page 44 - OM-228 874 Page 40

OM-228 874 Page 45DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 9-1. Main AssemblyQuantity1 210492 Cover, Top 1... ... ... ...

Page 45 - OM-228 874 Page 41

OM-228 874 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom 2011−107Protect yourself and others from injury — read, follow, and save these

Page 46 - OM-228 874 Page 42

OM-228 874 Page 46802 955-A34567833343517182021232425233629261327283031101115142919373823223212. Hardware is common andnot available unless listed.761

Page 47 - OM-228 874 Page 43

OM-228 874 Page 47DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 9-2. Windtunnel Assembly LH And RH (Continued)Quantity21 C1, C2 226081 Capacitor,Elctlt 2

Page 48 - SECTION 9 − PARTS LIST

OM-228 874 Page 48. Hardware is common andnot available unless listed.802 916-C1234567891011Figure 9-3. Top Tray AssemblyDescriptionPartNo.Dia.Mkgs.It

Page 49 - OM-228 874 Page 45

OM-228 874 Page 49. Hardware is common andnot available unless listed.804 577-B12345678910111213141516Figure 9-4. Rear Panel AssemblyDescriptionPartNo

Page 50 - . Hardware is common and

OM-228 874 Page 50. Hardware is commonand not available unlesslisted.803 682-B123456789101112131415161718192021716117Figure 9-5. Front Panel AssemblyD

Page 51 - OM-228 874 Page 47

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2012-01Your distributor also givesyou ...ServiceYou always get the

Page 52

ORIGINAL INSTRUCTIONS − PRINTED IN USA  2012 Miller Electric Mfg. Co. 2012−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer

Page 53

OM-228 874 Page 2Welding produces fumes and gases. Breathingthese fumes and gases can be hazardous to yourhealth.FUMES AND GASES can be hazardous.D Ke

Page 54 - . Hardware is common

OM-228 874 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,

Page 55 - Effective January 1, 2012

OM-228 874 Page 41-4. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State

Page 56 - Owner’s Record

OM-228 874 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONfre_som_2011−107Pour écarter les risques de blessure pour vous−même et pour

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