Miller Electric IH Manuel d'utilisateur

IH/TSProcessesDescriptionOM-203 185F2005−09Induction HeatingSingle Induction Heating Power SourceTemperature Control/RecorderVisit our website atwww.M

OM-203 185 Page 62-2. Informations concernant les champs électro-magnétiques (Information EMF)Considérations relatives au chauffage à induction et aux

OM-203 185 Page 7SECTION 3 − INTRODUCTIONThe Induction Heating Temperature Station (IH/TS) is designed to be used with Induction Heating Systems forpr

OM-203 185 Page 8SECTION 4 − INSTALLATION4-1. SpecificationsSpecification DescriptionOverall Dimensions Height: 10 in (254 mm); Width: 14-1/2 in (368

OM-203 185 Page 94-3. Connecting To Power SourceTurn Off power source.1. IH/TS2. Interconnecting Cord3. 14-Socket Plug4. 14-Pin PlugObtain cord with 1

OM-203 185 Page 104-5. Connecting 25kW System Cords And CablesConnect the power output cable andcoolant lines as shown.Connect 110-volt power cable as

OM-203 185 Page 114-6. Connecting 5kW System Cords And CablesConnect the power output cable andcoolant lines as shown.Connect 110-volt power cable as

OM-203 185 Page 124-7. Connecting External DeviceThe IH/TS must have (as aminimum) one thermocoupleconnected to receptacle TC1. Ifmultiple thermocoupl

OM-203 185 Page 13SECTION 5 − COMPONENTS AND CONTROLS5-1. IH/TS Front PanelY Keep all panels, doors, andcovers closed and secureduring programming.1.

OM-203 185 Page 145-2. IH/TS Rear PanelY Keep all panels, doors, andcovers closed and secureduring programming.1. Thermocouple Connectors2. On/Off Pow

OM-203 185 Page 155-3. ControllerY Keep all panels, doors, andcovers closed and secureduring programming.1. Digital Display2. Page Forward Button3. Sc

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-203 185 Page 16SECTION 6 − SETUP AND OPERATION6-1. Safety EquipmentWear the following duringoperation:1. Dry, Insulating Gloves2. Safety Glasses Wi

OM-203 185 Page 176-2-2. Time Date Setup − Digital6-2-2-1. Digital Recorder ControlsY Keep all panels, doors, andcovers closed and secureduring progra

OM-203 185 Page 18In general, for those locations that observe DST:DST begins at 2:00 am on the first Sunday in April.DST ends at 2:00 am on the last

OM-203 185 Page 196-3. Operation1. Energize IH/TS and power source. A coolant flow error should appear on the IH/TS display. Energize the cooler and t

OM-203 185 Page 206-3-1. 2408 ControllerThe 2408 controller in the IH/TS provides a means of establishing a heat profile for heating or stress relievi

OM-203 185 Page 216-3-2. Programming The 2408 ControllerIdentify the “code” requirements for the heat treat.For Preheat program refer to Figure 6-1.Fo

OM-203 185 Page 22Step to 300° Fas fast aspossibleDwell @ 300° Ffor 8 hoursFree fall toambientSEG.n1tYPEStEPtGt300(step)(deg)SEG.n2tYPEdwEldur8.0(soak

OM-203 185 Page 23Step to 600° Fas fast aspossible*Ramp to 1350° F@ 600° /hrSEG.n1tYPEStEPtGt600(step)(deg)SEG.n2tYPErmP.rtGt1350(ramp rate)SEG.n3tYPE

OM-203 185 Page 24Step to600° F asfast aspossibleRamp to 800° F@ 400° /hrSEG.n1tYPEStEPtGt600(step)(deg)SEG.n2tYPErmP.rtGt800(ramp rate)SEG.n4tYPEdwEl

OM-203 185 Page 25AATGTCrAtE(°/hr)BTGTDdur(hrs)FrAtE(°/hr)ETGTSEG.n1tYPEStEP(step)TGT(target)(deg)SEG.n2tYPErmP.r(ramp rate)BTGT(target)(deg)CrAtE(deg

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol

OM-203 185 Page 266-3-3. Batch Recording Using 5100 Digital RecorderThe batch file generated by the recorder will consist of:GroupDescriptor~BatchName

OM-203 185 Page 276-3-3-3. Stop Recording1. Touch the block with the batch name.2. Touch “Stop”.3. Touch “Close” − screen returns to the home screen a

OM-203 185 Page 286. Close the “Network and Dial-up Connection” window.7. Close the “Control Panel”.Network Connection (Windows) 95, 98, ME)1. Click o

OM-203 185 Page 293. Click on “Instrument”, “File Services”.4. Click on “Generic”.5. Enter user name: “user” (leave password field blank).6. Click on

OM-203 185 Page 306-3-4. Running A Program To Preheat Or Stress ReliefTo start the Heat Treat operation, proceed as follows:Press the “RUN” button − T

OM-203 185 Page 316-3-5. Recovering From An InterruptionPress the “RUN” button to start profile.There are two conditions the controller looks at to de

OM-203 185 Page 326-3-6. Viewing Data In Review Software6-3-6-1. Installing Review Software And First Time SetupInsert the “Chessell 5000 Series Data

OM-203 185 Page 33There are three files used to produce a chart in Review software as follows:1. The .uhh file contains the actual temperature data do

OM-203 185 Page 34scrn38Select “Files”.scrn3Select the “history” folder on thefloppy drive or browse to the folderon the PC that contains the .uhhfile

OM-203 185 Page 35Single File With Batch Namescrn4Select the desired file (highlight file name).The file name consists of:Group_Descriptor∼Batch_Name∼

TABLE OF CONTENTS6-3-5. Recovering From An Interruption 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OM-203 185 Page 36Single File With No Batch Namescrn6Data is continuously stored in the recorder.If a batch was not started, the temperaturedata is st

OM-203 185 Page 37Multiple Files With Batch Namesscrn8Data is continuously stored in the recorder.The file name consists of:Group_Descriptor∼Batch_Nam

OM-203 185 Page 38scrn11New instrument is displayed.Select “OK” to add the Instrumenttag.scrn12Select “File”.Select “New Chart”.scrn13Select “Add Poin

OM-203 185 Page 39scrn14Select Instrument, this is theInstrument tag [Job# (Batch Name)]that was entered previously.scrn15Select the appropriate Log G

OM-203 185 Page 40scrn16Change “Grid Major divisions:”to 30 resulting in 50° incrementsfrom 0-1500° F.Select “OK” to view chartscrn17This display i

OM-203 185 Page 41scrn18Drag the slider on the left down tozoom the view out.Click the maximize box toenlarge to full screen.Click on the profile,the

OM-203 185 Page 42scrn20To remove a TC, click on the TC#(Point ID), then click “DeletePoint”.To edit a TC trace properties, selecta TC# (Point ID), th

OM-203 185 Page 43scrn22Comments can be added to thechart by selecting “Annotate” fromthe Chart Menu.scrn23Add comments in the Annotationfield.Add ti

OM-203 185 Page 44scrn25Save chart to floppy disk by select-ing “File”, then select “Save chartAs...”scrn26 / scrn27Select a path to “Save in”.Enter “

OM-203 185 Page 45scrn28The file name becomespart of the chart scrn29Select “File”.Select “Print” to print entire profileon one page.

OM-203 185 Page 1SECTION 1 − SAFETY PRECAUTIONS − READ BEFOREUSINGY Warning: Protect yourself and others from injury — read and follow these precautio

OM-203 185 Page 46scrn30Select “Batch”.Click in check box to select “Printentire batch”.Select “Batch Name“ from pulldown menu.Select “Print”.

OM-203 185 Page 476-3-8. Typical Profile Chart Printout

OM-203 185 Page 48SECTION 7 − CONFIGURING CONTROLLER AND RECORDER7-1. Changing Controller Operating Window, Ramp, Dwell, Or Temperature UnitsUse the f

OM-203 185 Page 497-2. Changing 5100V Recorder From Degrees F to Degrees C And Change TC Descriptorscrn32Log in as “Engineer” (see Section6-2-2-2).Pre

OM-203 185 Page 507-3. Restoring Recorder Configuration From A Floppy Disk(For 5100 Digital Recorder)Login as Engineer.Touch top left corner (Logged O

OM-203 185 Page 517-3-3. Time Setup1. Touch System.2. Touch Clock.3. Adjust time, if necessary.4. Touch Apply.7-3-4. Login As User1. Touch top left co

OM-203 185 Page 52SECTION 8 − MAINTENANCE & TROUBLESHOOTING8-1. Routine MaintenanceTurn Off all power before maintaining.3 MonthsORBlow OutOrVacuu

OM-203 185 Page 53Trouble RemedyIf display flashes no.io again, or if0-10 V output card fails.Remove 2408 control from its housing by pressing locking

OM-203 185 Page 54Trouble Remedy2408 Temperature Controller readsgreater than 5° F different thanChannel 1 on 5100V Recorder.See Section 8-3I.2408 Tem

OM-203 185 Page 558-3. Diagnostic Procedures For IH/TSA. Parameter Display Does Not Operate, But 2408 Temperature Controller And 5100V Recorder Displa

OM-203 185 Page 2FIRE OR EXPLOSION hazard.D Do not overheat parts and adhesive.D Watch for fire; keep extinguisher nearby.D Keep flammables away from

OM-203 185 Page 56Check for 115 volts ac at plug on rear of recorder and reseat plug.If 115 volts ac is not present, check wiring between plug PLG4, r

OM-203 185 Page 57Check Flow/Limit light for illumination.If light does not illuminate, replace circuit board PC1.If light does illuminate, proceed as

OM-203 185 Page 58Ribbon cable may be disconnected inside of recorder after prior maintenance, reconnect ribbon cable.If above procedures do not clear

OM-203 185 Page 598-5. Factory Set ParametersIf it becomes necessary to return to factory settings, the following sections list factory settings for t

OM-203 185 Page 608-5-2. 2408 Controller Edit ParametersGotoEditHome Run Programmer Alarm Autotune PID Setpoint Input Output Information AccessList Li

OM-203 185 Page 618-5-3. 2408 Controller Full Parameters (Prior To Version V4.09)GotoFuLLHome Run Programmer Alarm Autotune PID Setpoint Input Output

OM-203 185 Page 628-5-4. 2408 Controller Configure Parameters (Prior To Version V4.09)GotoconFProcess Logical Logical AlarmInstrument Value Input Setp

OM-203 185 Page 638-5-5. 2408 Controller Full Parameters (Effective w/Version V4.09)GotoFuLLHome Run Programmer Alarm Autotune PID Setpoint Input Outp

OM-203 185 Page 648-5-6. 2408 Controller Configure Parameters (Effective w/Version V4.09)GotoconFProcess Logical Logical AlarmInstrument Value Input S

OM-203 185 Page 658-6. Calibration Certification ProcedureThe following items are required for verifying calibration:1. Fluke-714 Thermocouple Calibra

OM-203 185 Page 31-6. EMF InformationConsiderations About Induction Heating And The Effects Of Low Fre-quency Electric And Magnetic FieldsThe followin

OM-203 185 Page 66SECTION 9 − ELECTRICAL DIAGRAMS215 588-AFigure 9-1. Circuit Diagram For IH/TS

OM-203 185 Page 67SECTION 10 − PARTS LISTRef. 803 005-A12345678910111213141516181920212225262728293032343536373839404142432324173331Figure 10-1. Compl

OM-203 185 Page 68DescriptionPartNo.Dia.Mkgs.Figure 10-1. Complete Assembly (Continued)Quantity22 198 893 RECEPTACLE, thermocouple 6. . . . . . . . .

Notes

Notes

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 1/05Your distributor also givesyou ...ServiceYou always get the fa

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OM-203 185 Page 4SECTION 2 − MESURES DE SECURITE POUR LECHAUFFAGE PAR INDUCTIONihom_fre 8/03PRENDRE LES MESURES NECESSAIRES POUR EVITER LES RISQUES DE

OM-203 185 Page 5DES FUMEES ET DES GAZ peuventêtre dangereux pour votre santé.Le chauffage à induction génère des fumées et desgaz. Leur inhalation pe