Miller Electric VL-M4 Manuel du propriétaire

ProcessesDescription50, 60 HzVisit our website atwww.MillerWelds.comOMĆ189 530CSeptember 2000MIG (GMAW) WeldingVL–M4Submerged (SAW) WeldingSubmerged A

OM-189 530 Page 6Le rayonnement de l’arc du procédé de soudagegénère des rayons visibles et invisibles intenses(ultraviolets et infrarouges) susceptib

OM-189 530 Page 71-3. Dangers supplémentaires en relation avec l’installation, le fonctionnementet la maintenanceRisque D’INCENDIE OUD’EXPLOSION.D Ne

OM-189 530 Page 81-4. Principales normes de sécuritéSafety in Welding and Cutting, norme ANSI Z49.1, de l’American Wel-ding Society, 550 N.W. Lejeune

OM-189 530 Page 9SECTION 2 – DEFINITIONS1 1.1 1.2 1.33 3.1 3.2 3.34 4.1+22.12.2++56+2.3S-178 936A. Warning! Watch Out! Thereare possible hazards assho

OM-189 530 Page 10ST-178 794-A50/60S/N:11510.0Hz50/60IP 23V100 A1500 X 100 %VU1=A I1=1U2=I2=2-2. Rating Label For CE ProductsLabel locatedon bottom o

OM-189 530 Page 11SECTION 3 – SPECIFICATIONS3-1. Weld ControlSpecification DescriptionType Of Input Power From WeldingPower SourceSingle-Phase 115 Vol

OM-189 530 Page 12SECTION 4 – INSTALLATION4-1. Typical Equipment LocationST-131 138-A1 Welding Power Source2 Side Beam3 Current Sensing ShuntControl4

OM-189 530 Page 134-3. Connection DiagramCustomer must supply wire drive assembly and drive rolls, gun, welding wire, weld cables, andflux for the des

OM-189 530 Page 144-4. Connecting Shunt ControlRef. ST-083 353-CYTurn Off welding powersource and weld control.Select and prepare proper size andlengt

OM-189 530 Page 154-6. Terminal Strip TE1 ConnectionsRef. ST-049 258-C / ST-801 882-A / Ref. ST-802 555YTurn Off welding powersource and disconnect in

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-189 530 Page 164-7. Terminal Strip TE1 Connection InformationTerminal Number Receptacle Location Function Information21 M on 17-Pin Voltage sense l

OM-189 530 Page 174-9. Terminal Strip TE2 ConnectionsRef. ST-802 555 / Ref. ST-049 258-C / ST-801 882-AYTurn Off welding powersource and disconnect in

OM-189 530 Page 184-10. Terminal Strip TE2 Connection InformationTerminal Number Receptacle Location Function Information2 A on 14-PinA normally open

OM-189 530 Page 19SECTION 5 – OPERATION5-1. Safety EquipmentWear the following while welding:1 Dry, Insulating Gloves2 Safety Glasses With SideShields

OM-189 530 Page 20A. For Non CE Units (Use With Section C)Ref. 802 531 / 187 706-D15234ÁÁÁ67

OM-189 530 Page 21B. For CE Units (Use With Section C)ref. 802 531 / 196 2281523467

OM-189 530 Page 22C. Description Of Controls (Use With Sections A And B)1 Power SwitchTurn this switch ON to energize the VL-M4Controller. For this un

OM-189 530 Page 235-3. Inside Panel Controls1 Run-In Speed ControlThis control sets the wirefeed speed thatapplies between the time the Start button i

OM-189 530 Page 24SECTION 6 – MAINTENANCE & TROUBLESHOOTING6-1. Routine MaintenanceYDisconnect power before maintaining.3 MonthsReplaceunreadablel

OM-189 530 Page 256-3. Troubleshooting TableTrouble RemedyUnit is completely inoperative. Check fuses F1 and F2, and replace if necessary (see Section

TABLE OF CONTENTSSECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1. . .

OM-189 530 Page 26SECTION 7 – ELECTRICAL DIAGRAMSC-197 809-AFigure 6-1. Circuit Diagram

OM-189 530 Page 27SECTION 8 – PARTS LIST.Hardware is common andnot available unless listed.12Ref. ST-802 531345678910Figure 7-1. Control Box Component

OM-189 530 Page 28.Hardware is common andnot available unless listed.1Ref. ST-802 5312453678910711Figure 7-2. Inside Access Door ComponentsDescription

OM-189 530 Page 2912341156789, 10.Hardware is common andnot available unless listed.121314 (CR3)14 (CR1)14 (CR2)14 (CR4)1516 17Ref. ST-802 531Figure 7

OM-189 530 Page 30Description QuantityPartNo.Dia.Mkgs.188 627Figure 7-4 . Shunt ControlItemNo.1 Shunt 072 425 SHUNT, meter 50 MV 1500A 1. . . . . . .

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 7/00Your distributor also givesyou ...ServiceYou always get the fa

PRINTED IN USA  2000 Miller Electric Mfg. Co. 6/00Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 US

dec_con1 1/96Declaration of Conformity forEuropean Community (CE) ProductsThis information is provided for units with CE certification (see rating lab

OM-189 530 Page 1SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USINGsom _nd_4/981-1. Symbol UsageMeans Warning! Watch Out! There are possiblehazards wi

OM-189 530 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Sp

OM-189 530 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,

OM-189 530 Page 41-5. EMF InformationConsiderations About Welding And The Effects Of Low FrequencyElectric And Magnetic FieldsWelding current, as it f

OM-189 530 Page 5SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANTUTILISATIONsom _nd_fre 4/981-1. Signification des symbolesSignifie Mise en garde ! Soye